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Home > News&Events > Company news > Energy-saving and consumption-reducing optimization design of rotary furnace and electrolytic equipment
As a smelting equipment manufacturer, in the process of preparing antimony ore from antimony trioxide powder, we are well aware of the key significance of energy saving and consumption reduction to improve process economy and environmental protection. We now propose measures from the equipment level:
In the rotary furnace link, optimize the furnace structure and insulation design, use new composite insulation materials to build a multi-layer system, reduce heat loss, and stabilize the temperature in the furnace; optimize the furnace lining, select materials with high temperature resistance, low thermal conductivity, and good thermal shock resistance to reduce heat conduction loss. Introduce low-nitrogen combustion technology, accurately control the air-fuel ratio, and equip with an intelligent combustion control system to achieve full combustion and improve fuel utilization. Set up a waste heat recovery device at the flue gas emission end to achieve energy cascade utilization.
In terms of electrolytic equipment, optimize the structural design of the electrolytic cell, improve the flow state of the electrolyte, reduce polarization, and reduce power consumption; optimize material selection, reduce electrode resistance, and improve power conversion efficiency. Equipped with a high-efficiency rectifier power supply, accurately adjust the output voltage and current, avoid reactive power loss, and dynamically adjust to ensure the best energy consumption state. Reasonably plan the layout of the electrolytic workshop, shorten the transmission pipeline, and reduce energy loss.
In addition, an intelligent energy management system is introduced to collect, analyze and monitor energy consumption data in real time, find abnormal points and energy-saving space, and provide a basis for production optimization, such as reasonable arrangement of production plans and peak electricity consumption.
These measures can reduce energy consumption, improve energy utilization efficiency, reduce environmental impact, improve process economy and environmental protection, and meet the needs of related industries for high-quality antimony trioxide powder while ensuring stable process operation and product quality.